Ice It! MaxCOMFORT™ System — Large Cold Therapy (Model 540)
Ice It! MaxCOMFORT™ System — Large Cold Therapy (Model 540)
Wide-area cold therapy for the back, hip, and abdomen. The 6" × 18" fabric cover holds two 6" × 9" cold packs in separate sections for even distribution — 18 inches of continuous cold coverage. Wide, fully removable elastic strap with Velcro for adjustable compression and hands-free use. Packs stay flexible when frozen. Non-toxic, latex-free, reusable. Also microwaveable for hot therapy. $35.99.
Our Take: The Model 540 is the large Ice It! system — the middle ground between the compact joint-specific wraps and the extra-large 550. At 6" × 18" it covers a substantial portion of the back, a full hip, or the abdomen. Two 6" × 9" cold packs sit in separate sections of the fabric cover, providing 18 inches of continuous cold therapy without gaps. It's $5 less than the extra-large 550 ($40.99), with a slightly more compact profile that's easier to position on targeted areas. The elastic strap with Velcro holds everything in place for hands-free therapy. If you need even more coverage — or want to wrap around a knee — step up to the Model 550 Extra-Large ($40.99) with three packs in a 9" × 20" cover. If you need a more compact system for a single joint, the joint-specific MaxCOMFORT systems (510, 512, 514, 516, 570) are designed for specific body areas.
Why You'd Choose the Model 540
- Covers a substantial area of the back, a full hip, or the abdomen. 18 inches of continuous cold coverage — more than enough for most targeted therapy needs. Also positions well across the upper back or shoulders.
- The fabric cover is divided into two sections, each holding one 6" × 9" cold pack. This keeps the packs evenly spaced for uniform cold therapy across the entire 6" × 18" treatment area — no bunching, no gaps.
- The Large 540 at $35.99 saves $5 over the Extra-Large 550 ($40.99). If you don't need the widest possible coverage or the third cold pack, the 540 is the more affordable choice with plenty of coverage for most needs.
- The wide, fully removable elastic strap with Velcro fasteners holds the system securely in place. Adjustable compression. Continue light activities during therapy — no holding a pack against your back.
- Both 6" × 9" cold packs remain pliable at freezer temperature. They conform to the curve of the back, hip, or abdomen for maximum contact and deeper cold penetration. No rigid blocks.
- The D-Pack Single (Model 585) and B-Pack Single (Model 520) are both 6" × 9" and work as refills. Keep spare packs in the freezer for continuous rotation during longer therapy sessions.
- The cold packs can be heated in the microwave in 30-second cycles for hot therapy. Alternate hot and cold for chronic back or hip conditions to stimulate circulation and accelerate recovery.
- Safe, non-toxic fill inside latex-free vinyl. Built to withstand repeated freezing and thawing cycles. Can be used several times daily. Far more economical than disposable packs or bags of ice.
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Perfect For
- Lower back pain, strains, and post-surgery recovery
- Hip pain, bursitis, and inflammation
- Abdominal pain and post-procedure recovery
- Upper back and shoulder area — positioned across both shoulders
- Sciatica — covers lower back and hip transition area
- Sports injuries — wide-area icing for large muscle groups
You May Prefer a Different Product If…
- You need the widest possible coverage or knee wrapping → Model 550 Extra-Large — 9" × 20", 3 packs, $40.99.
- You need a knee-specific articulated wrap → Model 512 Knee — $39.99.
- You need cold + compression with an air pump → Ice It! Pump Wraps — from $49.99.
- You need heat therapy for chronic back pain → Thermophore MaxHEAT 155 — moist heat, 14" × 27", $63.97.
Model 540 — Specifications
| Specification | Detail |
|---|---|
| Model | 540 |
| Line | Ice It! MaxCOMFORT™ System |
| Size | Large |
| Cover size | 6" × 18" — 2-section design |
| Cold packs | 2 packs (6" × 9" each) |
| Best for | Back, hip, abdomen, upper back/shoulders |
| Strap | Wide elastic with Velcro, fully removable |
| Flexible when frozen | Yes — molds to body contour |
| Fill | Non-toxic, inside latex-free vinyl |
| Hot therapy | Yes — packs microwaveable in 30-second cycles |
| Refill packs | D-Pack 585 or B-Pack 520 (both 6" × 9") |
| Price | $35.99 |
| Brand | Battle Creek Equipment Company (est. 1931) |
Ice It! MaxCOMFORT — Size Comparison
The size-based MaxCOMFORT systems for general wide-area coverage.
| Feature | Medium 530 | Large 540 ★ | Extra-Large 550 |
|---|---|---|---|
| Cover size | See store | 6" × 18" | 9" × 20" |
| Cold packs | 1 pack (6" × 9") | 2 packs (6" × 9") | 3 packs (6" × 9") |
| Sections | 1 | 2 | 3 |
| Best for | Neck, shoulders, back, wrist | Back, hip, abdomen | Full back, hip, abdomen; wraps knee |
| Strap | Elastic | Elastic + Velcro | Elastic + Hook & Loop |
| Price | See store | $35.99 | $40.99 |
| Shop | Shop → | ★ This Product | Shop → |
All size-based systems: flexible when frozen, non-toxic, latex-free, reusable, machine-washable cover, can double as microwave heat packs. Prices are current Thermophore.com prices and may vary.
Frequently Asked Questions
What is the Model 540 designed for?
The Model 540 is a large Ice It system designed for the back, hip, and abdomen. The 6 by 18 inch fabric cover holds two 6 by 9 inch cold packs in separate sections for even cold distribution across a wide area. It can also be positioned on the upper back, across both shoulders, or wrapped around a thigh.
What is the difference between the Model 540 Large and the Model 550 Extra-Large?
The Model 540 Large has a 6 by 18 inch cover with two 6 by 9 inch cold packs at $35.99. The Model 550 Extra-Large has a 9 by 20 inch cover with three 6 by 9 inch cold packs at $40.99. The 550 provides wider and longer coverage. Choose the 540 for a more compact and affordable option. Choose the 550 for maximum coverage on the full lower back or to wrap around a knee.
What is included in the box?
The Model 540 includes two 6 by 9 inch cold packs, a 6 by 18 inch fabric cover divided into sections to hold each cold pack securely, and a wide fully removable elastic strap with Velcro fasteners for adjustable compression.
Do the cold packs stay flexible when frozen?
Yes. The cold packs remain fully flexible even when frozen. They mold around the body rather than sitting rigidly. The high freezing point means they quickly reach freezing temperature and the fill maintains its cold longer than generic ice packs.
Can I buy replacement cold packs for this system?
Yes. The Model 540 uses 6 by 9 inch cold packs. The D-Pack Single Model 585 and B-Pack Single Model 520 are both 6 by 9 inches and can serve as refills for this system. Keep spare packs in the freezer for rotation during longer therapy sessions.
Can the cold packs also be used for heat therapy?
Yes. The cold packs can be heated in the microwave for hot therapy. Heat in short cycles of approximately 30 seconds at a time and check between cycles to prevent overheating. Heating instructions are printed directly on the packs.
Is this a good option for post-surgery recovery?
Yes. The Model 540 provides generous cold therapy coverage for post-surgical recovery on the back, hip, or abdomen. The elastic strap with Velcro holds the system in place for hands-free use. For more precise compression after surgery, consider the Ice It Pump wraps which add an air pump for adjustable compression control.
Questions? Sales: 1-800-403-8285 · Warranty: 1-800-253-0854
Thermophore.com is managed by HRM USA Inc, 49 Richard Rd, Warminster PA 18974.
Owned by Battle Creek Equipment Company, est. 1931.